Get Quote

Factory-Direct Wholesale | OEM & Customization Available

Thermoformed Pickleball Paddles Manufacturer

Advanced Thermoformed Paddles for Competitive Play and Growing Brands.

Whether you’re launching a new paddle line or upgrading your product range, we’re here to deliver high-performance solutions with full customization and reliable support.

Thermoformed-Pickleball-Paddles

Built for Serious Play

Our thermoformed pickleball paddles deliver solid power, better control, and long-lasting durability — trusted by competitive players, coaches, and clubs who expect more from every game.

Stronger Frame

Thermoformed construction strengthens the entire paddle from core to edge, making it more resistant to cracks, warping, and surface wear.

Reliable Pricing

Factory-direct manufacturing keeps your costs low and margins strong — with stable pricing you can count on.

Full Customization

Custom logos, colors, shapes, and finishes — we help you create a product line that truly represents your brand.

Consistent Quality

Manufactured under strict quality standards to ensure durability, performance, and customer satisfaction.

Efficient Shipping

Streamlined logistics and fast production times ensure your products arrive on schedule, keeping your business moving smoothly.

Thermoformed Pickleball Paddles — Built for Advanced Performance

At PKZK, we produce a full range of thermoformed pickleball paddles designed to deliver better strength, power, and long-term durability. These paddles feature seamless construction, injected foam, and reinforced cores — giving players a solid feel, more control, and better overall performance.

Whether you’re launching a premium paddle line or adding advanced models to your brand, we offer factory-direct supply, full customization, and fast global delivery to support your growth.

Uni-Body Thermoformed Pickleball Paddle

Seamless Power. Spin-Ready. Designed for Competitive Play.

Whether you’re launching a new high-performance line or expanding your advanced paddle offerings, we’re here to help you deliver next-generation paddles built for serious players — with full customization support, rapid production, and reliable global supply.

Specifications:

  • Weight: 220–235g / 7.76–8.3 oz

  • Paddle Length: 417 mm / 16.417 inches

  • Paddle Width: 188 mm / 7.402 inches

  • Core Material: Polypropylene Honeycomb or GEN3-3.5 Dual Foam Core (Optional)

  • Surface Material: Raw Carbon, 3K, 12K, 18K

  • Core Thickness: 13mm/16 mm

  • Handle Length: 139 mm / 5.47 inches

  • Grip Circumference: 108-112 mm / 4.25-4.40 inches

  • Grip Material: Ultra-Soft, Breathable, Sweat-Absorbent PU Leather

  • Edge Guard: Edgeless Design 

  • Graphics: Custom Water Transfer Printed Surface (ODM Support)

Perfect for:
Competitive players, performance-driven brands, premium paddle lines, and distributors seeking cutting-edge, spin-ready paddle technology.

Get Quote Now
Optional Graphics
Uni-Body-Thermoformed-Pickleball-Paddle-02
Uni-Body-Thermoformed-Pickleball-Paddle-03

GEN 4 FOAM CORE Thermoformed Pickleball Paddle

GEN-4-FOAM-CORE-Thermoformed-Picklebal-Paddle

Stable Feel. Powerful Performance. Built for Precision Control.

Whether you’re expanding your high-end product line or launching a new paddle series, we help you deliver GEN 4 foam-core paddles with optimized balance, excellent stability, and elite-level playability — all backed by full customization, expert production, and reliable global supply.

Specifications:

  • Weight: 225–235g (8.03–8.39 oz)

  • Paddle Length: 417mm / 16.42″

  • Paddle Width: 188mm / 7.40″

  • Core Material: GEN 4 Foam Core with Epoxy Resin Filling

  • Paddle Frame: T700 Carbon Fiber

  • Surface Material: Raw Carbon, 3K weave, reinforced with Kevlar & Titanium

  • Core Thickness: 16mm

  • Handle Length: 135mm / 5.3″

  • Grip Circumference: 108mm / 4.25″

  • Grip Material: Ultra-Soft PU Leather — Breathable & Sweat-Absorbent

  • Foam Injection: EVA + Foam Filled Around Edge and Handle

  • Spin Texture: Peel Ply Cloth Textured Surface

  • Surface Graphics: Customizable UV Printing (OEM/ODM Available)

Perfect for:
Advanced players, competitive clubs, premium paddle lines, and brands seeking maximum stability, power, and spin performance.

Get Quote Now
Optional Graphics
GEN-4-FOAM-CORE-Thermoformed-Picklebal-Paddle-02
GEN-4-FOAM-CORE-Thermoformed-Picklebal-Paddle-03

GEN 3.5 Honeycomb Core Thermoformed Pickleball Paddle

GEN-3.5-Honeycomb-Core-Thermoformed-Pickleball-Paddle

Balanced Power. Reliable Control. Designed for All-Around Play.

Whether you’re building a premium paddle series or expanding your core lineup, we help you bring high-performance GEN 3.5 honeycomb paddles to market — with full customization, fast production, and dependable global delivery.

Specifications:

  • Weight: 225–235g (8.03–8.39 oz)

  • Paddle Length: 417mm / 16.42″

  • Paddle Width: 188mm / 7.40″

  • Core Material: Polypropylene Honeycomb Gen 3.5+

  • Core Thickness: 16mm

  • Foam Injection: Dual Foam – EVA + Epoxy Resin (around edge & handle)

  • Paddle Frame: T700 Carbon Fiber

  • Surface Material: Raw Carbon (3K), reinforced with Kevlar & Titanium

  • Surface Texture for Spin: Peel Ply Cloth Textured

  • Handle Length: 135mm / 5.3″

  • Grip Circumference: 108mm / 4.25″

  • Grip Material: Ultra-Soft PU Leather – Breathable & Sweat-Absorbent

  • Surface Graphics: UV Printing (Custom ODM Available)

Perfect for:
All-around players, advanced amateurs, performance-focused clubs, and brands seeking balanced power and control in a premium paddle offering.

Get Quote Now
Optional Graphics
GEN-4-FOAM-CORE-Thermoformed-Picklebal-Paddle-03
GEN-4-FOAM-CORE-Thermoformed-Picklebal-Paddle-02

Get the Full Product Catalog

Looking for more paddle options or pricing details?
Contact our sales team to get the full product catalog and start your wholesale order today.

Request Catalog & Wholesale Quote

Corporate Partners

"PKZK has been an excellent manufacturing partner for our pickleball paddles. Their commitment to quality and ability to scale with our production needs has helped us grow our brand. We trust their team for both the innovation and consistency."
"We've been sourcing paddles from PKZK for over two years. Their attention to detail in testing and quality control gives us confidence that every product meets our high standards. We highly recommend them for custom paddle solutions."
"As a small pickleball club, PKZK worked closely with us to create custom paddles for our members. The process was smooth, and the paddles are fantastic. We appreciate their fast turnaround and dedication to customer service."
"PKZK's R&D team helped us develop paddles with unique features that stand out in the market. Their professionalism and support throughout the process made a huge difference in getting our product to launch."
Get Quote
en_USEnglish