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Factory-Direct Wholesale | OEM & Customization Available

Thermoformed Pickleball Paddles Manufacturer

Advanced Thermoformed Paddles for Competitive Play and Growing Brands.

Whether you’re launching a new paddle line or upgrading your product range, we’re here to deliver high-performance solutions with full customization and reliable support.

Thermoformed-Pickleball-Paddles

Built for Serious Play

Our thermoformed pickleball paddles deliver solid power, better control, and long-lasting durability — trusted by competitive players, coaches, and clubs who expect more from every game.

Stronger Frame

Thermoformed construction strengthens the entire paddle from core to edge, making it more resistant to cracks, warping, and surface wear.

Reliable Pricing

Factory-direct manufacturing keeps your costs low and margins strong — with stable pricing you can count on.

Full Customization

Custom logos, colors, shapes, and finishes — we help you create a product line that truly represents your brand.

Consistent Quality

Manufactured under strict quality standards to ensure durability, performance, and customer satisfaction.

Efficient Shipping

Streamlined logistics and fast production times ensure your products arrive on schedule, keeping your business moving smoothly.

Thermoformed Pickleball Paddles – Balanced & Offensive

At PKZK, we produce a full range of thermoformed pickleball paddles designed for superior strength, power, and long-term durability. With seamless construction, injected foam, and reinforced cores, our paddles deliver a solid feel, precise control, and enhanced overall performance.

From balanced paddles that offer all-around versatility, to offensive paddles built for maximum speed and attacking power, we provide options that fit different playing styles. Whether you’re launching a premium paddle line or expanding with advanced models, PKZK offers factory-direct supply, full customization, and fast global delivery to support your brand’s growth.

Balanced Pickleball Paddles with Smile Hole

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All-Around Precision. Consistent Power. Built for Every Match. Enhanced with Smile Hole Design.

Power meets control. The Smile Hole design reduces drag and expands the sweet spot, giving players smoother swings and consistent performance — perfect for an all-around game.

Combined with seamless construction, injected foam, and reinforced cores, these paddles bring all-around performance to competitive play.

Specifications:

  • Weight: 220–235g / 7.76–8.3 oz

  • Paddle Length: 400 mm / 15.748 inches

  • Paddle Width: 195 mm / 7.677 inches

  • Core Material: GEN2 Polypropylene Honeycomb or GEN3 PP Core

  • Surface Material: Raw Carbon, 3K, 12K, 18K

  • Core Thickness: 16 mm

  • Foam: Injected Foam Around Edge & Handle
  • Handle Length: 130 mm / 5.12 inches

  • Grip Circumference: 110 mm / 4.33 inches

  • Grip Material: Ultra-Soft, Breathable, Sweat-Absorbent PU Leather

  • Edge Guard: Edgeless Design 

  • Graphics: Custom Water Transfer Printed Surface (ODM Support)

Perfect for:
Players who want both power and control, brands building all-around paddle lines.

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Optional Cores
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Optional Surface Materials
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Offensive Pickleball Paddle with Smile Hole

Explosive Power. Faster Swings. Engineered to Attack.

Unleash maximum power. The Smile Hole design cuts drag and accelerates swing speed, delivering explosive drives and smashes for players who attack every point.

Whether you’re creating a premium attacking line or expanding your high-performance series, PKZK offers custom branding, efficient production, and global supply to help you bring winning paddles to market.

Specifications:

  • Weight: 220–235g / 7.76–8.3 oz

  • Paddle Length: 417 mm / 16.417 inches

  • Paddle Width: 188 mm / 7.402 inches

  • Core Material: GEN2 Polypropylene Honeycomb or GEN3 PP Core

  • Surface Material: Raw Carbon, 3K, 12K, 18K

  • Core Thickness: 13mm/16 mm

  • Foam: Injected Foam Around Edge & Handle
  • Handle Length: 139 mm / 5.47 inches

  • Grip Circumference: 108-112 mm / 4.25-4.40 inches

  • Grip Material: Ultra-Soft, Breathable, Sweat-Absorbent PU Leather

  • Edge Guard: Edgeless Design 

  • Graphics: Custom Water Transfer Printed Surface (ODM Support)

Perfect for:
Players who focus on powerful shots and fast swings, brands offering attack-driven paddles.

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Optional Cores
Thermoformed-pickleball-paddle-Cores-01 (1)
Optional Surface Materials
Uni-Body-Thermoformed-Pickleball-Paddle-02

Offensive Pickleball Paddle with Edgeless

Sleek, edgeless design meets explosive power

This edgeless paddle is engineered for aggressive players who demand power, speed, and precision. Built with T700 carbon fiber and grit surface for faster swings, bigger spin, and confident attacking play.

The edgeless design creates a sleek, distraction-free look while expanding the playable area, and the grit-enhanced surface adds extra spin and control for dynamic shot-making.

Specifications:

  • Weight: 220–235g / 7.76–8.3 oz

  • Paddle Length: 415 mm / 16.34 inches

  • Paddle Width: 185 mm / 7.28 inches

  • Core Material: GEN2 Polypropylene Honeycomb / GEN3, GEN3+ / GEN4 FOAM Core

  • Core Thickness: 13 mm / 16 mm

  • Surface Material: Carbon Carbon, 3K, 12K, 18K

  • Handle Length: 145 mm / 5.7 inches

  • Grip Circumference: 104–110 mm / 4.1–4.33 inches

  • Grip Material: Ultra-Soft, Breathable, Sweat-Absorbent PU Leather

  • Foam: Injected Around Edge & Handle for Stability and Comfort

  • Edge Guard: Edgeless

  • Graphics: Water Transfer Printing (Custom ODM Support)

Perfect for:
Players who want a sleek, edge-free design with maximum power, brands offering premium performance paddles.

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Optional Cores
Optional Surface Materials
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Offensive Pickleball Paddle with Edge Guard

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Power Protected. Built to Attack.

Maximum power meets extra durability — built with T700 carbon fiber and a protective edge guard for hard hitters who play fast and aggressive.

Specifications:

  • Weight: 220–235g (7.76–8.30 oz)

  • Paddle Length: 417mm / 16.42″

  • Paddle Width: 188mm / 7.40″

  • Core Material: GEN2 Polypropylene Honeycomb, GEN 3, GEN3+, GEN4 PP, or GEN 4 FOAM Core

  • Core Thickness: 16mm

  • Foam Injection: Injected Foam Around Edge & Handle

  • Paddle Frame: T700 Carbon Fiber

  • Surface Material: Raw Carbon, 3K, 12K, 18K, Pure / Carbon Weave Kevlar

  • Surface Texture for Spin: Peel Ply Cloth Textured

  • Handle Length: 139mm / 5.47″

  • Edge Guard: With Edge Guard
  • Grip Circumference: 104mm / 4.10″

  • Grip Material: Ultra-Soft PU Leather – Breathable & Sweat-Absorbent

  • Surface Graphics: UV Printing (Custom ODM Available)

Perfect for:
Players who focus on aggressive drives and smashes, brands offering power-focused paddle lines.

Get Quote Now
Optional Cores
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Optional Surface Materials
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Get the Full Product Catalog

Looking for more paddle options or pricing details?
Contact our sales team to get the full product catalog and start your wholesale order today.

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Corporate Partners

"PKZK has been an excellent manufacturing partner for our pickleball paddles. Their commitment to quality and ability to scale with our production needs has helped us grow our brand. We trust their team for both the innovation and consistency."
"We've been sourcing paddles from PKZK for over two years. Their attention to detail in testing and quality control gives us confidence that every product meets our high standards. We highly recommend them for custom paddle solutions."
"As a small pickleball club, PKZK worked closely with us to create custom paddles for our members. The process was smooth, and the paddles are fantastic. We appreciate their fast turnaround and dedication to customer service."
"PKZK's R&D team helped us develop paddles with unique features that stand out in the market. Their professionalism and support throughout the process made a huge difference in getting our product to launch."
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